The structural dynamics of thin-walled parts vary as the material is removed during machining. This paper presents a new, computationally efficient reduced order dynamic substructuring method to predict the frequency response function (FRF) of the workpiece as the material is removed along the toolpath. The contribution of the removed mass to the dynamics of the workpiece is canceled by adding a fictitious substructure having the opposite dynamics of the removed material. The equations of motion of the workpiece are updated, and workpiece FRFs are evaluated by solving the hybrid set of assembled equations of motion in frequency domain as the tool removes the material between two consecutive dynamics update steps. The orders of the initial workpiece structure and the removed substructures are reduced using a model order reduction method with a newly introduced automatic master set selection criterion. The reduced order FRF update model is validated with peripheral milling tests and FRF measurements on a plate-shaped workpiece. It is shown that the proposed model provides ∼20 times faster FRF predictions than the full order finite element (FE) model.
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July 2017
Research-Article
Frequency Domain Updating of Thin-Walled Workpiece Dynamics Using Reduced Order Substructuring Method in Machining
Oguzhan Tuysuz,
Oguzhan Tuysuz
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: oguzhan.tuysuz@alumni.ubc.ca
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: oguzhan.tuysuz@alumni.ubc.ca
Search for other works by this author on:
Yusuf Altintas
Yusuf Altintas
Professor
Fellow ASME
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: altintas@mech.ubc.ca
Fellow ASME
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: altintas@mech.ubc.ca
Search for other works by this author on:
Oguzhan Tuysuz
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: oguzhan.tuysuz@alumni.ubc.ca
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: oguzhan.tuysuz@alumni.ubc.ca
Yusuf Altintas
Professor
Fellow ASME
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: altintas@mech.ubc.ca
Fellow ASME
Manufacturing Automation Laboratory (MAL),
Department of Mechanical Engineering,
The University of British Columbia,
2054-6250 Applied Science Lane,
Vancouver, BC V6T 1Z4, Canada
e-mail: altintas@mech.ubc.ca
1Corresponding author.
Manuscript received October 16, 2016; final manuscript received February 20, 2017; published online April 10, 2017. Assoc. Editor: Tony Schmitz.
J. Manuf. Sci. Eng. Jul 2017, 139(7): 071013 (16 pages)
Published Online: April 10, 2017
Article history
Received:
October 16, 2016
Revised:
February 20, 2017
Citation
Tuysuz, O., and Altintas, Y. (April 10, 2017). "Frequency Domain Updating of Thin-Walled Workpiece Dynamics Using Reduced Order Substructuring Method in Machining." ASME. J. Manuf. Sci. Eng. July 2017; 139(7): 071013. https://doi.org/10.1115/1.4036124
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